Tuffy Bill of Materials
DO NOT PURCHASE ANY MATERIAL UNTIL YOU READ THIS
SECTION.
LUMBER: All lumber listed as 1" is "Four
quarters" stock finished as full as possible. This will
generally result in lumber 3/4" to 7/8" thick. All
thicknesses under 1" are to be considered net as are
all widths. All lengths allow stock for trimming to fit.
We suggest grouping widths and lengths and re-sawing to size
if a circular saw is available. This will result in a
considerable savings on the lumber. ALL PLYWOOD must be an
Exterior type. Grades of plywood are noted. All plywood
1/4" or 3/8" thick is to be three ply. All thicker
plywood to be a minimum of five ply.
CHECK ALL SIZES TO THE WORK PRIOR TO CUTTING.
Abbreviations used are: Mahog = mahogany, Sp = spruce, DF =
Douglas-fir, PW = plywood, EXT = exterior.
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ITEM
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MATERIAL
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NO. PCS.
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SIZE
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LUMBER:
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Transom, Frames 1,2,3
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Mahog, Sp, Oak
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25 bd. ft.
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1-inch thick random widths & lengths
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Keel
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Mahog, Sp, Oak
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1
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1" x 4" x 9'6"
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Battens
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Mahog, Sp, Oak
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2
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1" x 3" x 7'6"
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Battens
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Mahog, Sp, Oak
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2
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1" x 3" x 8'6"
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Battens
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Mahog, Sp, Oak
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2
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1" x 3" x 9'6"
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Chine log
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Mahog, Sp, Oak
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2
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1" x 2" x 14'
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Sheer Clamp
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Mahog, Sp, Oak
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4
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1" x 5/8" x 14'
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Skeg or Fin
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Mahog, Sp or Oak
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1
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1" x 2" x 8'
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Carling
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Mahog, Sp or Oak
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1 (makes 2)
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1" x 9" x 9'
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Intermediate Deck Beam
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Mahog, Sp or Oak
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1
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1" x 5" x 4'6'
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Blocking for Beam
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Any scrap lumber
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1 (makes 2)
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1" x 3" x 8"
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Strongback
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Mahog, Sp or Oak
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1
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1" x 2" x 4'
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Deck Battens
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Mahog, Sp or Oak
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1 (makes 2)
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1" x 2" x 7'6"
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Motor Well Beam
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Mahog, Sp or Oak
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1
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1" x 4" x 4'
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Motor Well Cleats
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Mahog, Sp or Oak
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2
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1" x1" x 1'6"
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Coamings
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Mahog, Sp or Oak
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2
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1" x 5" x 6'
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Dash Beam
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Mahog, Sp or Oak
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1
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1" x 5" x 5'
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Cowl Beadings
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Mahog, Sp or Oak
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2
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1" x 1" x 5'
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Athwartship motor brace
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DF
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Bldg. Form Scrap
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2" x 4" x 2' 8"
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Seat Uprights
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See Layout
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See text
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Seat Cleats
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Mahog, Sp or Oak
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8
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1" x 1" x 1'6"
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Seat Spreaders
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Mahog, Sp or Oak
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2
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1" x 2" x 1'6"
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Walk Through Spreader
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Mahog, Sp or Oak
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1
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1" x 4" x 1'6"
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Spray Rails (optional)
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Mahog, Sp or Oak
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2
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1" x 1" x 8'
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PLYWOOD:
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Stem, Breasthook,
Transom, Chine blocking,
& Transom knee
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PW, DF, EXT AB
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1
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3/4" x 4' x 6'
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*Bottom Planking,
Motor Well Bottom
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PW, DF, EXT AB
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1
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1/4" x 5' x 12'
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*Side Planking
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PW, DF, EXT AB
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1
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1/4" x 4' x 14'
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Forward Deck,
Side Deck, Cowl
Covering, Seat
Longitudinals
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PW, DF, Ext AB
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2
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1/4" x 4' x 8'
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Butt Blocks
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scraps 3/8" PW, DF, EXT AB
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Motor Well Sides, Seat Bottoms, & Seat Backs
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PW, DF, EXT AB
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1
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3/8" x 4' x 8'
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*Note: Can substitute 4 sheets of 1/4" x
4' x 8' plywood for bottom &
side planking, & motor well bottom. Layout not
shown on plans.
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FASTENINGS: Bronze or Hot dipped galvanized
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SCREWS: Flat head wood type
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3/4"'#8 - 5 gross
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1" #8 -1 gross
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1 1/2" #8 -1 gross
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2"#10 -1 gross
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3"#l4 -6 only
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NAILS: Annular ring type - Bronze or Monel
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1"#12 -3 lbs.
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1 1/4"#12 -1/2 lb.
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CARRIAGE BOLTS: Bronze or Hot dipped galvanized
with nuts and washers
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1/4" x 5" -5 required
GLUE: EPOXY, rescorcinol, Plastic resin glue:
1 gallon or 4.5 lbs.
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