Wee Hunk Bill of Materials

DO NOT PURCHASE ANY MATERIAL UNTIL YOU READ THIS SECTION.
LUMBER: All lumber listed as 1" is "Four quarters" stock finished as full as possible. This will generally result in lumber 3/4" to 7/8" thick. All lengths allow stock for trimming to fit. We suggest grouping widths and lengths and re-sawing to size if a circular saw is available. This will result in a considerable savings on the lumber. Does not include material for console or bench.
Abbreviations used in the following are: Oak = white oak; DF = Douglas-Fir; Mahog. = Mahogany; PW = Plywood; MAR = Marine; EXT = Exterior.

ITEM MATERIAL NO. PCS. SIZE
Corner Knee #15 Mahog. or DF 1 (makes 2) 2"x6"x2'6"
Breasthook#16 Mahog. or DF 1 2"x9"x12"
Transom brace DF 1 2"x3"x3'
Inner sheer Mahog. 2 1"x1-1/2"x17'
Outer sheer Mahog. 2 1"x1-1/2"x17'
Sheer bumper Mahog. 2 1"x1-1/4"x17'
Bottom battens Mahog or oak 3 1"x3"x10'
Side batten Mahog or oak 2 1"x1-1/2"x17'
Cleats at #10
& #12 junction		 Mahog or DF 2 1"x3"x2'
Miscellaneous cleats Mahog or DF 33 lineal feet 1"x1-1/2"
PLYWOOD: See PATTERN SHEET FOR PLYWOOD LAYOUT.
"A" panel DF PW MAR or
EXT AA or AB		 2 1/2"x4'x8'
OR Double bottom option DF PW MAR or
EXT AA or AB		 4 3/8"x4'x8'
"B" & "C" panels DF PW MAR or
EXT AA or AB		 4 3/8"x4'x8'
"D" panel DF PW EXT AB 1 3/4"x4'x8'
SCREWS: Wood type, flat head, bronze or galvanized:
  • 1" #8 = 1 gross
  • 1-1/4" #8 = 4 dozen
  • 1-1/2" #8 = 2 gross
  • 2" #10 = 3 dozen
  • 3" #14 = 1 dozen
NAILS: Ring type bronze boat nails - 1" #12 = 1 lb.
CARRIAGE BOLTS: Galvanized with nuts and washers - 5/16"x6" - 4 required

STITCHING WIRE: Copper wire 14 or 16 ga. - 50'
EPOXY RESIN:

  • For gluing, applying tape, epoxy encapsulation, & resin putty. - Approx. 2 gals.
  • For application of EXTERIOR fiberglass. - Approx. 3 gals.

MICROSPHERES: (or equivalent) - 2 lbs.
SILICA: - 1 lb.
BI-AXIAL FIBERGLASS CLOTH: 18 oz. or equivalent (Tape optional) 8 yds. - 50" width
FIBERGLASS CLOTH: For exterior sheathing - 6-8 oz. treated boat type. 11 yds - 50" width

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